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Ford Fusion Rear Shock Absorber Removal

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Shock Absorber Bushing. Shock Absorber Nut Remover. Steering & Suspension Repair Manual. Steering Damper. Intentionally blank: Intentionally blank: Related Parts. FORD 2008 FUSION 3.0L V6 Suspension Shock Absorber. Price: Alternate: No parts for vehicles in selected markets. Rear; FWD; SE Model; SEL Model; Exc. Sport Models, Sport.

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  • Remove the shock absorber from the bottom and top bolts. Wiggling the shock off the bolts can be surprisingly difficult, especially if the shocks are mounted on studs with a retaining bracket and everything's rusty. Wiggle it around a while and it should come off eventually.

Removal
1 Slacken the roadwheel bolts, raise the rear of the vehicle, support it on stands (see 'Jacking and Vehicle Support') and remove the roadwheel.

2 Support the suspension lower arm with a jack.

3 Open the tailgate and lift the parcel tray to expose the shock absorber top mounting (see illustration).


10.3 Rear shock absorber top mounting

4 Remove the cap and then unscrew the nut from the shock absorber spindle. To prevent the spindle turning, use an Allen key in the socket provided (see illustration).


10.4 Removing the shock absorber top mounting nut - Saloon and Estate models

5 Take off the cap and insulator.

6 Separate the brake hydraulic hose from the shock absorber by slackening the centre locking nut and easing the hose and pipe down and out of the slot in the bracket (see illustration). On the right-hand side there is very little clearance for a spanner and it may be easier if the roadspring is removed as described in Section 13.


10.6 Brake hydraulic hose-to-shock absorber attachment (arrowed) - Saloon and Estate models

7 Undo the two bolts securing the shock absorber to the stub axle carrier and withdraw the unit, together with cup and bump rubber, from under the wheel arch.

Testing
8 To test the shock absorber, grip its lower mounting in a vice so that the unit is vertical.

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9 Fully extend and retract the shock absorber ten or twelve times. Any lack of resistance in either direction will indicate the need for renewal, as will evidence of leakage of fluid.

Refitting
10 Refitting is a reversal of removal, but if a new unit is being installed, prime it first in a similar way to that described for testing.

See also:
Absorbers

Carbon canister-purge solenoid (models with catalytic converter) - removal and refitting
2.0 litre DOHC models 1 The purge solenoid is located next to the carbon canister, on the right-hand side of the engine compartment. 2 Disconnect the battery negative lead. 3 Disconnect the solen ..

Inner gutter weatherstrip (Saloon, Hatchback and Estate models) - removal and refitting
Removal 1 Open both the front and rear doors to expose the relevant weatherstrip. 2 Carefully pull the weatherstrip from the base of the front pillar, taking care to release the flap which is stu ..

Manual steering gear - removal and refitting
Note: A balljoint separator tool will be required for this operation. Removal 1 Set the front wheels in the straight-ahead position. Ensure that the steering lock is engaged and remove the igniti ..

Removal
1 Slacken the roadwheel bolts, raise the rear of the vehicle, support it on stands (see 'Jacking and Vehicle Support') and remove the roadwheel.

Fusion
Shocks

2 Support the suspension lower arm with a jack.

3 Open the tailgate and lift the parcel tray to expose the shock absorber top mounting (see illustration).


10.3 Rear shock absorber top mounting

4 Remove the cap and then unscrew the nut from the shock absorber spindle. To prevent the spindle turning, use an Allen key in the socket provided (see illustration).


10.4 Removing the shock absorber top mounting nut - Saloon and Estate models

Ford Oem Shock Absorbers

5 Take off the cap and insulator.

6 Separate the brake hydraulic hose from the shock absorber by slackening the centre locking nut and easing the hose and pipe down and out of the slot in the bracket (see illustration). On the right-hand side there is very little clearance for a spanner and it may be easier if the roadspring is removed as described in Section 13.

Rear

Carbon canister-purge solenoid (models with catalytic converter) - removal and refitting
2.0 litre DOHC models 1 The purge solenoid is located next to the carbon canister, on the right-hand side of the engine compartment. 2 Disconnect the battery negative lead. 3 Disconnect the solen ..

Inner gutter weatherstrip (Saloon, Hatchback and Estate models) - removal and refitting
Removal 1 Open both the front and rear doors to expose the relevant weatherstrip. 2 Carefully pull the weatherstrip from the base of the front pillar, taking care to release the flap which is stu ..

Manual steering gear - removal and refitting
Note: A balljoint separator tool will be required for this operation. Removal 1 Set the front wheels in the straight-ahead position. Ensure that the steering lock is engaged and remove the igniti ..

Removal
1 Slacken the roadwheel bolts, raise the rear of the vehicle, support it on stands (see 'Jacking and Vehicle Support') and remove the roadwheel.

2 Support the suspension lower arm with a jack.

3 Open the tailgate and lift the parcel tray to expose the shock absorber top mounting (see illustration).


10.3 Rear shock absorber top mounting

4 Remove the cap and then unscrew the nut from the shock absorber spindle. To prevent the spindle turning, use an Allen key in the socket provided (see illustration).


10.4 Removing the shock absorber top mounting nut - Saloon and Estate models

Ford Oem Shock Absorbers

5 Take off the cap and insulator.

6 Separate the brake hydraulic hose from the shock absorber by slackening the centre locking nut and easing the hose and pipe down and out of the slot in the bracket (see illustration). On the right-hand side there is very little clearance for a spanner and it may be easier if the roadspring is removed as described in Section 13.


10.6 Brake hydraulic hose-to-shock absorber attachment (arrowed) - Saloon and Estate models

7 Undo the two bolts securing the shock absorber to the stub axle carrier and withdraw the unit, together with cup and bump rubber, from under the wheel arch.

Testing
8 To test the shock absorber, grip its lower mounting in a vice so that the unit is vertical.

9 Fully extend and retract the shock absorber ten or twelve times. Any lack of resistance in either direction will indicate the need for renewal, as will evidence of leakage of fluid.

Refitting
10 Refitting is a reversal of removal, but if a new unit is being installed, prime it first in a similar way to that described for testing.

See also:

2014 Ford Fusion Rear Shocks

Opening rear quarter window - removal and refitting
Removal 1 Remove the rear pillar interior trim panel. 2 Remove the two screws securing the window catch to the body (see illustration). 26.2 Opening the rear quarter window catch A Cap B Retai ..

2010 Ford Fusion Shocks

Oil pump - dismantling, inspection and reassembly
Dismantling 1 The oil pump can be dismantled for cleaning, but if any of the components are worn, the pump must be renewed as an assembly. 2 To dismantle the pump, proceed as follows. 3 Unscrew ..

Ford Truck Shock Absorbers

Interior trim panels - removal and refitting
Rear quarter trim panel Removal 1 Unbolt the seat belt from its floor mounting. 2 Pass the belt buckle slide through the panel aperture. 3 Pull the seat cushion and backrest forward. 4 Extract t ..





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